Wire feeder

Danieli Procome is specialised in the design and supply of solutions for raw material feeding systems within the Iron and Steel industry. An example of this is its wire feeder machine for the injection of solid or core wire into the liquid steel.

 

  • Wire feeder machine
    • The machine is built on a modular system which provides the possibility to assemble 2, 4, 6 or more feeding strands.
    • Future upgrades for number of strands increase can be done easily, based on the modular technology.
    • Allows the injection of solid or cored wire into the liquid steel in a reliable and safe mode to meet all metallurgical requirements.
    • Supply of complete wire guiding system including entry and exit nozzles, telescopic nozzle for ladle or vacuum degassing furnaces.
    • All guiding systems are designed according to customer requirements and melt shop layout.
  • Wire feeder machine
    • Each strand is driven by its independent gear motor.
    • Driving wheels consist of a hub and a case type.
    • Driving wheels are induction hardened and toothed.
    • Independent pressure control to adjust the clamping force of each strand.
    • Pneumatic Idle wheels drive system.
    • Wire diameters from 5-20 mm.
    • Modular stand for future extension.
    • Independent adjustment of pressure PLC/Servo valve.
    • Adjustable to fit different wire diameters.
  • Wire feeder machine
    • Electrical control PLC / “Siemens” S7-314.
    • Speed control by frequency converter.
    • Interface by HMI / Touch panel.
    • Wire length measure by pulse encoder.
    • Selection of wire length Local / Remote Profibus / Profinet.
    • Operation from Local Station / Remote / Control Room.
    • CE-IIB Equipped with limit switch.
    • Light-barrier sensor for recognizing absence of wire.

  • WIRE FEEDING MACHINE WFM-075 SERIES (7,5 KW)

    Number of strands 2 4 6
    Wire Feeding Machine Model WFM-075 22 WFM-075 21 WFM-075 44 WFM-075 42 WFM-075 66 WFM-075 63
    Simultaneous wire injection at different speed 2 1 4 2 6 3
    Frecuency converter Number x [kW] 2 x 7,5 1 x 7,5 4 x 7,5 2 x 7,5 6 x 7,5 3 x 7,5
    Wire diameter Solid [mm] 5-13 5-13 5-13
    Cored [mm] 5-18 5-18 5-18
    Injection speed [m/min] 5-300 5-300 5-300
    Tolerance % < 1,5 < 1,5 < 1,5
    Feeding power per wire (max.) [N] 3.700 3.700 3.700
    Gear motor drive Number x [kW] - [Hz] 2 x 7,5 - 50 4 x 7,5 - 50 6 x 7,5 - 50
    Drive wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Idle wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Number of pneumatic cylinder for idle wheel 4, one per idle wheel. 8, one per idle wheel. 12, one per idle wheel.
    Independent adjustment of pressure PLC / Servo valve PLC / Servo valve PLC / Servo valve
    Adjustable to fit different wire diameter YES YES YES
    Dimensions LxWxH [mm] 1480x1100x2030 1480x1100x2380 1480x1100x2880
    Weight (approx.) [kg] 1.340 2.210 3.110

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    WIRE FEEDING MACHINE WFM-092 SERIES (9,2 KW)

    Number of strands 2 4 6
    Wire Feeding Machine Model WFM-092 22 WFM-092 21 WFM-092 44 WFM-092 42 WFM-092 66 WFM-092 63
    Simultaneous wire injection at different speed 2 1 4 2 6 3
    Frecuency converter Number x [kW] 2 x 9,2 1 x 9,2 4 x 9,2 2 x 9,2 6 x 9,2 3 x 9,2
    Wire diameter Solid [mm] 5-16 5-16 5-16
    Cored [mm] 5-18 5-18 5-18
    Injection speed [m/min] 5-300 5-300 5-300
    Tolerance % < 1,5 < 1,5 < 1,5
    Feeding power per wire (max.) [N] 4.600 4.600 4.600
    Gear motor drive Number x [kW] - [Hz] 2 x 9,2 - 50 4 x 9,2 - 50 6 x 9,2 - 50
    Drive wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Idle wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Number of pneumatic cylinder for idle wheel 4, one per idle wheel. 8, one per idle wheel. 12, one per idle wheel.
    Independent adjustment of pressure PLC / Servo valve PLC / Servo valve PLC / Servo valve
    Adjustable to fit different wire diameter YES YES YES
    Dimensions LxWxH [mm] 1480x1100x2030 1480x1100x2380 1480x1100x2880
    Weight (approx.) [kg] 1.370 2.240 3.140

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    WIRE FEEDING MACHINE WFM-011 SERIES (11 KW)

    Number of strands 2 4 6
    Wire Feeding Machine Model WFM-110 22 WFM-110 21 WFM-110 44 WFM-110 42 WFM-110 66 WFM-110 63
    Simultaneous wire injection at different speed 2 1 4 2 6 3
    Frecuency converter Number x [kW] 2 x 11 1 x 11 4 x 11 2 x 11 6 x 11 3 x 11
    Wire diameter Solid [mm] 9-20 9-20 9-20
    Cored [mm] 9-20 9-20 9-20
    Injection speed [m/min] 5-300 5-300 5-300
    Tolerance % < 1,5 < 1,5 < 1,5
    Feeding power per wire (max.) [N] 5.700 5.700 5.700
    Gear motor drive Number x [kW] - [Hz] 2 x 11 - 50 4 x 11 - 50 6 x 11 - 50
    Drive wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Idle wheels Number x Ø [mm] 4 x 300 8 x 300 12 x 300
    Number of pneumatic cylinder for idle wheel 4, one per idle wheel. 8, one per idle wheel. 12, one per idle wheel.
    Independent adjustment of pressure PLC / Servo valve PLC / Servo valve PLC / Servo valve
    Adjustable to fit different wire diameter YES YES YES
    Dimensions LxWxH [mm] 2080x1100x2030 2080x1100x2380 2080x1100x2880
    Weight (approx.) [kg] 1.540 2.440 3.380

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